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22 October 2023 · Restoration

Repairing the rusty door sill

David B. Roary

A big job repairing the rusty door sills on my 2003 Jaguar S-Type. Fortunately the driver side was fine, but the passenger side had taken a real battering. Without my good friend Andy's help, I think this could have been the end of the story for the old girl. I'm glad I squirted plenty of Bilthamber Dynax into the sills all those years ago—otherwise, I'm not sure we could have saved her. A special thanks to Jess on the welding: excellent work.

Cutting out the rust

Welding in the new

Paint and protection

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